Fundamental concept of the plant efficiency
TPM Roles
TPM Benefits
To the Business
- More customer Requirements
- Produce more for the same cost
- Become more Competitive
- Less Expenditure on Breakdowns, Machine Parts, Scrap, Panic Measures, etc.
For Maintenance Engineers:
- Less Breakdown Maintenance (Firefighting)
- Machines which are Clean and kept in Good Condition
- More Time to Spend on Preventing Breakdowns Using:
– Preventive Techniques
– Predictive Techniques
– Design out Problems
- Opportunity to Increase Skills and Knowledge
For Operators and Setters
- A Clean, Tidy and Safer Workplace
- Problems and Faults Fixed
- A say in What goes on in the Cell
- Opportunity to increase Skills and Knowledge
- Less Panic – More Control
- Smarter Methods of Working on More Effective Machines
Attainable goals
8 Pillars of TPM
8 TPM® – Pillars
Content of the 8 pillars of TPM®
IMPLEMENTATION
- Start with simple activities which will bring good returns
- Plan the TPM program in detail
- Probably 3 years overall
Conclusion
- Typically 80% of breakdowns are caused by
- Improper ‘ Cleaning ‘
- Improper ‘ Oiling ‘
- Improper ‘ Tightening ‘
- Improper ‘ Inspection ‘
In short “ COTI ”